10% net production increase​ in just 3 months

MakoLab solutions increase net production for 10% in 3 months
Summary
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Client
Industry
Pharmaceutics
Service
Data consultancy
Deliverables
Sales growth and a new strategy based on data

Details

The client

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The challenge
  • Production lower market demand.

  • No people available to employ on production lines.

  • No investment budget for more automatedequipment.

 

The goal

 

Key results
  • ~10% net production increasein just 3 months
  • 9,8% overall equipment effectivness increase (OEE)​ in 3 months with the same number of employes and noinvestment costs
  • Satisfaction and engagement boost through ensuring lastingchange and creating foundations for continious improvment
The solution
  • Review and change the goals (KPI) and visualise them.

  • Reduce time required to exchange of die (SMED)*.

  • Revealing and systematic reduction of micro-stopages.

  • Standardization of activities within processes.

  • Systematic listening and resolving issues raised byproduction lines employees.

 

*Single-minute digit exchange of die (SMED) is one of the many lean production methods for reducingwaste in a manufacturing process. It provides a rapid and efficient way of converting a manufacturingprocess from running the current product to running the next product.